Explosion-Proof Pressurized Containers – A Reliable Safety Barrier in Hazardous Work Environments11/14/2025
In high-risk industries such as oil & gas, chemical processing, and new energy, safety always comes first. To protect both personnel and equipment operating in potentially explosive or toxic environments, TLS has developed an Explosion-Proof Pressurized Container System, offering a secure and reliable workspace for Zone 1 and Zone 2 hazardous areas. 1. The Principle of Positive Pressure – Building a Shield of Air At the heart of TLS’s safety design lies the positive pressure protection principle. Clean air is continuously delivered into the container through a dedicated ventilation system, ensuring that the internal air pressure is always higher than the surrounding environment. This pressure difference acts as an invisible barrier: any external air containing flammable or toxic gases cannot enter the container, effectively preventing explosion and poisoning risks. A standard TLS pressurization system includes:
Even if gas leaks or explosive mixtures appear outside, the interior environment remains safe and breathable. 2. Built to International Standards TLS pressurized containers are engineered and certified according to international standards such as IEC 60079-13 and DNV 2.7-1. They are equipped with explosion-proof air conditioners, lighting, and electrical components, all tested and verified by third-party authorities. These containers are designed for long-term operation in Zone 1 and Zone 2 areas, meeting the strict safety requirements of the global oil, gas, and chemical sectors. 3. Smart Airflow and Pressure Monitoring Safety meets intelligence in TLS’s smart control system. By automatically monitoring pressure, airflow, and gas concentration, the system maintains optimal working conditions without manual adjustment. Key features include:
This smart system ensures continuous safety with minimal operator intervention. 4. Modular Design for Flexible Applications TLS explosion-proof pressurized containers are modular and customizable, allowing them to serve as control rooms, laboratories, accommodation units, or multifunctional modules. Their modular structure makes them easy to transport, stack, and install on site — whether on offshore platforms, drilling rigs, or chemical plants, they can be quickly deployed to provide a safe and comfortable workspace. 5. Customization and Full Lifecycle Support TLS offers end-to-end service — from design and manufacturing to installation, commissioning, and after-sales support. Each unit can be customized in size, fan configuration, electrical interface, and monitoring system to fit the specific needs of your project site. Conclusion The TLS Explosion-Proof Pressurized Container creates a secure working environment by maintaining positive internal pressure, ensuring that hazardous gases are kept out at all times. With its robust safety design, international certifications, intelligent monitoring, and modular flexibility, TLS continues to deliver safe, reliable, and fully customizable solutions for hazardous area operations worldwide. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords:#Explosion-proof container,#Positive pressure system,#Hazardous area safety,#Zone 1 Zone 2 protection,#Modular container,#Offshore safety solution,#Industrial ventilation,#Smart airflow monitoring,#Chemical plant safety,#Customizable pressurized cabin Written by SnowyTLS Offshore Containers is a global leader in providing specialized container solutions, focusing on the critical need for safety and reliability in hazardous environments. If your operation requires working in Zone 1/Zone 2 hazardous areas, particularly in the oil, gas, and renewable energy industries, TLS's Total Pressurized Container Solutions are engineered to meet the strictest international standards. Engineered for Excellence in Hazardous Environments TLS pressurized cabins are specifically designed to provide a secure and controlled working environment offshore and onshore. These containers offer peace of mind with their robust certifications and safety features. Key Features and Specifications:
A Comprehensive Range of Customized Cabins TLS offers a variety of specialized and customized pressurized container units tailored to specific operational requirements:
Example: Standard Mud Logging Cabin Inclusions The standard Mud Logging Cabin, for instance, comes fully equipped to support demanding work, including:
Why Choose TLS? TLS has been manufacturing for the Oil and Gas industry since 1998, demonstrating years of experience and a commitment to quality.
TLS is your reliable supplier for pressurized, containerized solutions wherever you operate in the world. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords: #Pressurized container solutions, #Offshore containers DNV 2.7-1, #A60 DNV2.7-1 offshore pressurized solutions, #Hazardous environment cabins, #Zone 1 Zone 2 cabins, #Mud Logging Cabin specifications,#Customized container units, #ROV Control Cabins, #Oil and Gas container manufacturer, #A60 fire rated container Written by OliverMaximizing Safety and Productivity Offshore: Introducing the TLS A60 Pressurized Container10/31/2025
In the demanding environments of the global oil and gas and renewable energy industries, safety and reliability are non-negotiable. For clients working in hazardous areas, a high-quality, certified, and robust workspace is essential. This is where the TLS A60 Offshore Pressurized Container delivers total peace of mind. As a global leading supplier, TLS Offshore Containers International provides specialized, DNV-certified modules designed for the toughest conditions. Our A60 pressurized cabins and workspace modules are engineered to keep your personnel and sensitive equipment safe in explosive and high-risk environments. Key Advantages of the TLS A60 Pressurized Container Our A60 offshore containers are built to the highest international codes and standards, offering a complete solution for working safely in hazardous areas.
Versatility for Offshore Operations The in-house engineering team at TLS can provide bespoke construction and complete solutions tailored to your specific project needs. We offer a range of customized units to function as secure and functional workspaces offshore:
Technical Specifications and Options Manufactured in accordance with ISO9001 standards, our units are available in multiple sizes, such as 10', 16', 20’, and 40', with flexible internal layouts to meet diverse operational requirements. General Specifications Include:
Your Trusted Partner for Offshore Safety When the operating environment is hazardous, a secure, certified workspace is essential. TLS Offshore Containers International is committed to delivering quality, DNV-certified solutions that protect your crew and equipment. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords: #A60 offshore pressurized containers, #DNV 2.7-1 certified modules, #Hazardous area workspace modules, #Offshore container solutions, #Zone 1 Zone 2 cabins, #TLS Offshore Containers, #Mud Logging Cabins DNV, #Pressurized control cabins, #ATEX certified offshore containers Written by OliverIn energy, oil & gas, renewable energy, and research projects, pressurized explosion-proof containers often need to operate in harsh environments—deserts exceeding 50°C, polar regions with extreme cold, dusty mining areas, and offshore high-humidity locations. These extreme conditions challenge every aspect of the design. Drawing on years of engineering experience, TLS has developed solutions that ensure stable operation under all conditions, focusing on ventilation, corrosion protection, insulation, electrical systems, and intelligent monitoring. 1. High-Temperature Environments: Smart Airflow Keeps Internal Temperatures Safe In desert regions above 50°C, electrical components are prone to overheating. TLS uses a combined system of fans, exhaust vents, and ducted air conditioning for efficient internal airflow. Intelligent temperature control modules monitor conditions in real time, automatically adjusting airflow or AC operation to keep internal temperatures within a safe range. 2. Low-Temperature Environments: Freeze Protection and Insulation In extremely cold regions, materials become brittle and equipment can be difficult to start. TLS containers feature multi-layer insulation—rock wool, aluminum foil layers, and internal panels—that prevents heat loss and condensation. Optional electric heating systems ensure that electrical components operate reliably even at -40°C. 3. Marine Environments: Salt and Corrosion Resistance High humidity and salt spray offshore are tough on metal structures and electrical systems. TLS applies a C5-M corrosion protection coating system—primer, epoxy intermediate layer, and polyurethane topcoat—for multi-layer defense. Fasteners can be made of 316L stainless steel, with welds and corners specially protected to prevent salt corrosion. 4. Dust Protection Design: Keeping Air Flowing, Dust Away In mining sites or desert projects where sandstorms are frequent, TLS adopts a three-layer protection design — reinforced sealing strips, airlock double doors, and optimized airflow pathways — to effectively reduce the impact of dust on internal equipment and space. Under typical dusty conditions, these measures help maintain a clean and stable interior environment. For harsher conditions, TLS can provide optional upgrades such as high-efficiency filters, positive pressure ventilation systems, and regular maintenance plans to further enhance protection. Note: The dust protection design significantly reduces dust accumulation but cannot fully prevent it under extreme sandstorm conditions. Actual performance may vary depending on site environment and maintenance. 5. Electrical and Intelligent Systems: Reliable and Visible All electrical components are industrial-grade, wide-temperature units with surge, short-circuit, and grounding protection for stable operation. Optional smart monitoring systems track temperature, humidity, and fan status in real time, automatically alerting operators if abnormalities occur. 6. Conclusion Reliability in extreme climates is never accidental. Through structural reinforcement, protective coatings, temperature control, and intelligent systems, TLS ensures every pressurized explosion-proof box can withstand time and environmental challenges. Whether in deserts, offshore, or polar regions, TLS is committed to delivering safe, reliable, and fully customizable explosion-proof container solutions worldwide. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Keywords:#functional container,#modular container system,#extreme climate solution,#desert operation container,#offshore container,#cold climate container,#C5-M anti-corrosion coating,#thermal insulation container,#smart monitoring system,#temperature control container,#dustproof ventilation design,#industrial-grade electrical system,#customized container solution,#TLS container engineering,#reliable container design Written by SnowyIn the design of functional containers, energy storage systems, or electrical control cabins, ventilation and temperature control are crucial to ensure stable equipment operation. In many projects, traditional full-scale air conditioning systems, while comprehensive, can be expensive, complex to maintain, and occupy significant space. Leveraging years of engineering experience, TLS has developed a lightweight and cost-effective ventilation solution—combining fans, exhaust units, and ducted air conditioning to ensure proper temperature control and airflow for critical equipment. This approach is both reliable and economical, enabling more efficient and flexible project operation. 1. Flexible Ventilation: Avoid “Over-Engineering” for Every Scenario Traditional full air conditioning systems include compressors, refrigerant loops, and complex control modules:
For scenarios where precise temperature control is not critical, but good airflow is still required—such as electrical cabins, energy storage systems, instrument boxes, and maintenance rooms—a fan + exhaust + ducted air conditioning combination provides energy-efficient and reliable ventilation without over-engineering. 2. TLS “Lightweight Ventilation System” Solution TLS customizes a coordinated system of three key devices according to the project environment and heat load: Fan System — Core of Positive Pressure and Air Supply
3. Conclusion: Optimizing Ventilation with Design and System Thinking TLS believes that every project requires the most appropriate system, not simply the most complex or overbuilt solution. Through modular design and system integration, the combination of fans, exhausts, and ducted air conditioning offers a cost-effective path balancing performance, reliability, and budget. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords: #Functional container ventilation,#Cost-effective cooling solution,Fan and exhaust system,#Ducted air conditioning,#Positive pressure container,#Electrical cabin cooling,#Energy storage system ventilation,#Modular ventilation design,#Heat-sensitive equipment cooling,#Offshore container air control,#Intelligent airflow management,#Localized temperature control,#High-efficiency cooling,#Corrosion-resistant fans,#Maintenance-friendly ventilation Written by SnowyIn the demanding world of oil and gas, projects face complex environments, long operational lifecycles, and a relentless need for safety and reliability. Functional containers are more than just steel boxes; they are critical carriers for essential electrical, control, testing, and accommodation systems. While standardized containers might seem like a quick solution, they rarely meet the unique and stringent demands of this industry. That’s why customized functional containers are the only viable choice. 1. Overcoming Extreme Environmental Challenges Oil and gas operations often take place in some of the world's most challenging environments, from high-salt offshore platforms to the freezing Arctic and scorching deserts. Each location presents unique challenges that off-the-shelf containers simply can't handle. Customization allows for:
2. Meeting Mandatory Safety and Explosion-Proof Requirements Safety is non-negotiable in the oil and gas industry. Containers deployed in hazardous areas (like Zone 1 and Zone 2) must comply with strict international standards like IECEx and ATEX. Standard containers lack the necessary features to meet these critical safety requirements. Customized containers, however, are designed from the ground up to include:
3. Optimizing for Diverse Internal Layouts Functional containers serve multiple, distinct purposes on an oil and gas site. A one-size-fits-all approach is simply not effective. Customization allows for highly specific internal layouts that cater to the unique function of each container:
4. Ensuring Long-Term Operation and Upgradability Oil and gas facilities are built for the long haul, often operating for more than a decade. Over this time, equipment may need to be replaced or systems upgraded. Customized containers are built with future needs in mind. They can include:
Conclusion: Customization Is an Investment in Reliability While standard containers might offer speed, they often lead to hidden modification costs and significant risks in complex oil and gas environments. Customization is not just about meeting special requirements; it's about ensuring long-term safety, efficiency, and reliability. By investing in professionally designed, customized functional containers, you are securing a solution that is fully compliant with international standards and built to withstand the unique demands of your project, ultimately reducing long-term operational risks. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords: #Custom functional containers, #Oil and gas containers, #Explosion-proof cabins, #Offshore container solutions, #ATEX IECEx containers, #Modular buildings oil and gas, #Customized lab cabins, #Industrial container customization, #DNV certified containers, #Oilfield control rooms Written by OliverIn high-risk industrial environments such as chemical plants, oil & gas facilities, and other hazardous sites, positive pressure containers play a critical role in safety. They are not just protective shells for equipment—they are core carriers that safeguard personnel and ensure the reliable operation of key systems. This article explains the design philosophy and practical applications of positive pressure containers, from material selection to structural design and safety details. 1. Material Selection: The First Line of Defense The material of a positive pressure container directly affects its corrosion resistance, durability, and overall safety. TLS commonly uses high-strength, weather-resistant steel with the following characteristics:
2. Structural Design: Stability and Reliability The structural design of a positive pressure container not only affects safety but also determines how well it adapts to complex environments:
3. Safety Design Details: Small Features, Big Impact Attention to design details ensures the enclosure performs its protective role effectively:
4. Application Value: Safety and Reliability Through careful material selection, structural design, and detailed safety features, positive pressure enclosures provide critical benefits in high-risk industrial settings:
Conclusion The safety of a positive pressure container is not defined by a single feature—it’s the combination of material, structure, and design details. Through smart engineering and precise manufacturing, these containers provide reliable protection, making them indispensable equipment in complex industrial environments. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords:#Positive Pressure Enclosure,#Industrial Safety,#Oil and Gas Equipment,#Chemical Plant Protection,#Corrosion-Resistant Steel,#Fire-Resistant Enclosure,#Airtight Design,#Reinforced Structure,#Sealed Doors and Windows,#Pressure Maintenance,#Trace Gas Venting,#Vibration and Shock Resistance,#Maintenance-Friendly Design,#High-Risk Industrial Environments,#Equipment Reliability Written by SnowyMany people think of TLS simply as a “functional container manufacturer.” But what we really provide our clients goes far beyond a steel box – we deliver a complete system solution. Here’s why that distinction matters: 1. Clients need a working system, not an empty shell In industries like oil & gas, energy storage, and chemicals, clients don’t face isolated equipment problems—they face entire project scenarios. They need to consider explosion protection, heat dissipation, wiring, ventilation, corrosion resistance, transport, and long-term operation. A container that only solves the structural side can’t guarantee project success. TLS adds value by integrating all these elements into a reliable system, ensuring equipment can operate safely and effectively. 2. System thinking starts at the design stage From the very beginning, TLS doesn’t just consider steel strength. We also plan for:
3. Craftsmanship details determine lifecycle Welding, coating, corrosion protection, explosion-proof installation, fan layout—these details directly affect container longevity and stability. TLS optimizes them as a unified system rather than in isolation. For example, aligning welding and drainage design reduces long-term corrosion in salty or harsh environments. 4. Maintenance-friendly design is part of the system Clients worry about future maintenance. TLS addresses this by including accessible service paths, replaceable components, and pre-planned interfaces in our designs. This minimizes the need for major modifications later and ensures smooth upgrades or repairs. It’s why many clients see TLS as a long-term partner rather than a one-time supplier. 5. System solutions come with accountability Selling a container is easy. Delivering a complete system means TLS takes responsibility for safety, reliability, and lifecycle performance. That’s the fundamental difference between TLS and a standard manufacturer. Our clients get not just a product, but a verifiable, traceable guarantee of reliability. Conclusion TLS doesn’t just manufacture containers. We use system thinking to solve the real-world challenges of project implementation. From structure to craftsmanship, from design to maintenance, every step is aimed at overall reliability. That’s why we don’t sell containers—we sell system solutions. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Keywords:#TLS Offshore Containers,#System Solutions,#Functional Containers,#Modular Containers,#Oil and Gas Industry,#Energy Storage Solutions,#Chemical Industry Safety,#Explosion-Proof Containers,#Ventilation and Cooling,#Corrosion Protection,#Cable Management,#Maintenance-Friendly Design,#Project Integration,#Lifecycle Reliability,#Industrial Container Systems Written by SnowyIn chemical, oil & gas, and fine chemical industries, positive pressure ventilation systems are widely used in pressurized containers, explosion-proof containers, and functional containers. Their main purpose is to maintain a constant positive pressure inside the container, preventing the entry of flammable gases, dust, or corrosive air. This greatly reduces explosion risks and provides a safe, stable working environment for electrical and control equipment. A well-designed system is not only about safety—it also extends equipment lifetime and improves system reliability. Below are the key points to consider in design: 1. Fan and Airflow Design
2. Air Ducts and Flow Organization
3. Pressure Monitoring and Control
4. Cable and Interface Sealing
5. Safety and Redundancy
Conclusion Designing a positive pressure ventilation system is not only about fan selection. It is a system-level project involving airflow calculation, duct layout, filtration, monitoring, and intelligent control. A reliable design provides safe protection in hazardous environments and ensures stable operation of electrical and control equipment. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords:#Positive pressure ventilation,#Explosion-proof cabinet,#Pressurized enclosure,#Hazardous area protection,#Industrial ventilation system,#Oil and gas safety,#Chemical plant ventilation,#Dust-proof enclosure,#Corrosion protection system,#Airflow management,#Pressure monitoring,#Redundant fan system,#Dual power supply UPS,#Emergency exhaust ventilation,#Functional container design Written by SnowyIn petrochemical plants, on oil & gas platforms, and within hazardous chemical zones, frontline technicians face extreme conditions every day. Volatile gases, airborne dust, heat, and confined spaces are the norm. Yet, when critical tasks like electrical maintenance, instrument calibration, or temporary testing are required, a safe and clean workspace is often hard to find. At TLS, we believe safety shouldn't be a luxury. That's why we designed the Positive Pressure Workspace. It’s more than just a container; it's a dedicated, controlled work zone engineered to keep your personnel and sensitive equipment safe, even in the most explosive atmospheres. Safety First: A True Refuge in Hazardous Zones Traditional temporary operations in Zone 1 or Zone 2 areas often force technicians to work in cumbersome protective gear or basic enclosures. This is far from ideal for long durations or tasks that demand precision. Our Positive Pressure Workspace offers a better solution:
Engineered for Operators: Productivity Meets Comfort We know that the right environment empowers better work. Our workspaces are designed with the technician in mind, focusing on both safety and efficiency:
Flexible & Mobile: Your Safety Zone, Anywhere You Need It Built to standard container dimensions, the TLS Positive Pressure Workspace is designed for fast, reliable deployment:
Whether onshore or offshore, the TLS workspace goes where it’s needed, bringing an unparalleled level of safety directly to the front lines. Ready to provide your team with the protection they deserve? Explore the TLS Positive Pressure Workspace and redefine safety in hazardous operations. TLS Offshore Containers / TLS Energy is a global supplier of standard and customised containerised solutions. Wherever you are in the world, TLS can help you. Please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Keywords: #positive pressure workspace, #explosion proof workspace, #hazardous environment enclosure, #ATEX certified enclosure, #IECEx certified workspace, #temporary safe haven hazardous area, #mobile positive pressure unit, #containerized workspace explosive atmosphere, #safe working environment Zone 1, #pressurized enclosure for chemical plants Written by Oliver |
Archives
November 2025
Categories
All
|





























