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TLS news & blogs

Why is Positive Pressurization in ZONE 1/ZONE 2 Containers as per IEC60079-13 important?

7/11/2023

 
Introduction
In hazardous environments, safety is of paramount importance. Industries such as oil and gas, petrochemicals, and pharmaceuticals often operate in areas classified as ZONE 1 or ZONE 2, where the presence of flammable substances poses a risk. In these settings, the use of containers that are positively pressurized, following the guidelines outlined in the IEC60079-13 standard, becomes crucial. This article explores the reasons behind the necessity of positive pressurization for containers used in ZONE 1/ZONE 2 and highlights the benefits of implementing this safety measure.
 
Understanding ZONE 1/ZONE 2 Classification
Before delving into the significance of positive pressurization, it is essential to understand the classification of hazardous areas. ZONE 1 refers to an environment where flammable gases, vapors, or liquids are likely to be present in sufficient quantities to cause an explosion. ZONE 2, on the other hand, indicates an area where such substances are less likely to be present, but may still occur under abnormal conditions.
 
The Role of Positive Pressurization
Positive pressurization is a technique used to prevent the ingress of hazardous substances into a protected area. When applied to containers in ZONE 1/ZONE 2, it ensures that the pressure inside the container is maintained at a level higher than the surrounding atmosphere. This positive pressure acts as a barrier, preventing the entry of potentially explosive or flammable gases, vapors, or dust.
 
Benefits of Positive Pressurization
  • Enhanced Safety:
By maintaining a positive pressure inside the container, the risk of hazardous substances entering the container is significantly reduced. This greatly minimizes the likelihood of explosions or fires, safeguarding personnel, equipment, and the environment.
  • Contaminant Exclusion:
Positive pressurization acts as an effective measure to exclude contaminants from the container. It keeps out dust, dirt, moisture, and other unwanted particles that could potentially compromise the integrity of the equipment or contaminate sensitive substances being stored or processed. 
  • Preventing Ingress of Flammable Substances:
One of the primary purposes of positive pressurization is to prevent the ingress of flammable gases, vapors, or liquids into the container. This is particularly crucial in ZONE 1/ZONE 2 environments, where the concentration of these substances can reach hazardous levels. By maintaining a higher internal pressure, the container ensures that any potential leaks occur outward, rather than allowing hazardous substances to enter.
  • Compliance with IEC60079-13 Standard:
Positive pressurization is mandated by the IEC60079-13 standard, which provides guidelines for the design, installation, and maintenance of electrical equipment in hazardous areas. By adhering to this standard, organizations demonstrate their commitment to safety, ensuring that their operations align with internationally recognized best practices.
 
Conclusion
Positive pressurization plays a vital role in maintaining a safe working environment in ZONE 1/ZONE 2 hazardous areas. By implementing this technique in containers, organizations effectively protect their personnel, equipment, and surroundings from the risks associated with flammable substances. The adherence to the IEC60079-13 standard ensures that these safety measures are in line with internationally recognized guidelines. Ultimately, the use of positively pressurized containers enhances safety, prevents the ingress of hazardous substances, and contributes to the overall well-being of industries operating in hazardous environments.
 
TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. 
Wherever you are in the world TLS can help you, please contact us.
 
Regarding Intelligent pressurized containers from TLS , please download Offshore pressurised mud logging cabin brochure and MCC | Switchgear | VFD | VSD pressurised shelter for reference.
 

​
#Positive pressurization #ZONE 1/ZONE 2 containers #Hazardous environments #IEC60079-13 standard #Flammable substances #Safety measures #Hazardous areas #Explosions and fires #Contaminant exclusion #Equipment integrity

Written by Oliver


A60 Positive Pressure Explosion-Proof Laboratory Container: Safety and Customization for Hazardous Environments

7/10/2023

 
In hazardous environments such as offshore and land-based petroleum exploration, safety and reliability are paramount concerns. The A60 Positive Pressure Explosion-Proof Laboratory Container by TLS offers a reliable and customizable solution designed to meet the unique needs of these challenging environments. 
​
Designed for Hazardous Environments:
The A60 Positive Pressure Explosion-Proof Laboratory Container is specifically designed to withstand extreme conditions, making it suitable for use in dangerous areas. With its sturdy construction and adherence to industry standards such as IEC60079-13, DNV2.7-1, and SOLAS 2009, this container provides a high level of safety and reliability.

Versatility and Environmental Protection:
Operating efficiently within a temperature range of -25°C to +50°C, this container offers versatility in various environments. Its excellent sealing properties provide protection against rain and sand, ensuring the safety and integrity of the equipment housed inside. 

Integrated Safety Systems:
The A60 Positive Pressure Explosion-Proof Laboratory Container features a comprehensive array of integrated safety systems. These include the CPFG control cabinet, positive pressure air system, explosion-proof centrifugal fans, safety power supply system, fire alarm system, lighting system, alarm system, explosion-proof air conditioning, air valve control system, and explosion-proof isolation switchgear. These systems work together to create a safe working environment, providing peace of mind for operators.

Customization for Specific Needs:
TLS understands that each customer's requirements may vary. As a result, they offer customized solutions tailored to individual needs. With their expertise and attention to detail, TLS ensures that the container meets the specific demands of the customer's operations and safety standards. From design to construction, every aspect is closely monitored to guarantee a high-quality, personalized solution.
Ultra-Large Maritime Laboratory Container
Ultra-Large offshore Laboratory shipping Container
Key words:#ZONE1 #ZONE2 #A60 #DNV2.7-1 #CPFG #TLS #LAB CONTAINER  ​#pressurised  #ATEX #IECEx #offshore CARBIN #workshop container

Innovative Workspace Solutions: The Advantages of Positive Pressure Office Containers

6/28/2023

 
In today's modern society, the comfort and well-being of employees in the workplace have become increasingly important. With advancements in technology and innovation, new solutions for office spaces have emerged. Among them, positive pressure office containers have gained popularity. 
  • Innovative Air Quality Management:
Positive pressure office containers utilize a sophisticated air flow control system. By introducing fresh air from the outside and filtering it through advanced purification processes, these containers effectively reduce pollutants, harmful substances, and bacteria. This innovative air quality management system creates a healthier and fresher working environment, promoting employee well-being.
  • Comfortable Temperature and Humidity Control:
Positive pressure office containers allow precise control over temperature and humidity. Regardless of external conditions, the system ensures a constant and comfortable climate inside the workspace. During winter, warm air can be introduced to keep employees cozy, while in summer, cool air maintains a pleasant environment. The positive pressure system also regulates humidity levels, preventing excessive dryness or moisture, thereby ensuring a comfortable atmosphere for optimal productivity.
  • Soundproofing and Dust Isolation:
Positive pressure office containers provide a certain degree of soundproofing and dust isolation. Through continuous positive pressure, the system reduces external noise, creating a quiet work environment that enhances focus and concentration. Additionally, the positive pressure prevents external dust and insects from entering the office, ensuring a clean and comfortable workspace.
  • Enhanced Safety:
Positive pressure office containers offer an added layer of safety for employees. By maintaining positive pressure within the workspace, the system acts as a barrier, preventing the entry of harmful gases, microorganisms, and other contaminants from the outside. This safeguard protects the health and well-being of employees, fostering a secure working environment.
  • Diverse Applications:
Positive pressure office containers find application in various settings, including:
Construction Sites: They provide temporary office spaces for construction teams, enabling efficient coordination and management with a comfortable working environment and superior air quality.
Exhibitions and Event Venues: These containers serve as temporary display and office spaces, catering to exhibitions, events, conferences, and trade shows. They can be quickly deployed, offering exhibitors and organizers a comfortable, clean, and safe workspace.
Temporary Projects and On-Site Offices: They are ideal for temporary projects and on-site work requirements. The mobility and flexibility of positive pressure office containers allow for easy relocation, providing isolated and secure office spaces for industries such as mining, energy, and surveying.
Disaster Recovery and Emergency Response: Positive pressure office containers play a vital role in post-disaster recovery and emergency response efforts. They can be rapidly deployed to disaster-stricken areas, serving as safe, comfortable workspaces for government agencies, rescue organizations, and volunteers.
Creative Workspaces: Positive pressure office containers offer innovative design possibilities for creative workspaces. By incorporating personalized decoration and design elements, these containers create unique and comfortable environments suitable for creative industries, design studios, and artist studios.

Positive pressure office containers offer flexibility, mobility, and multifunctionality, making them suitable for various settings and needs. They provide comfortable, clean, and secure office spaces in different work scenarios, resulting in improved efficiency and employee satisfaction. Whether it is for temporary projects, construction sites, exhibitions, emergency response, or creative workspaces, positive pressure office containers represent an innovative solution for modern workplaces, prioritizing employee well-being and productivity.
15ft workshop container
office moveable cabin
offshore office container
pressurized workshop container

Unleashing the Power of Positive Pressure Containers: Safety and Cost-Effectiveness in Hazardous Environments

6/9/2023

 
Introduction:
Working in hazardous areas presents a unique set of challenges that require specialized equipment to ensure the safety of personnel and the surrounding environment. Positive Pressure Containers have emerged as an innovative solution to address these challenges effectively. This article explores how Positive Pressure Containers offer a safe and cost-effective means of operation in hazardous areas, reducing risks and enhancing efficiency.

  • Understanding Hazardous Areas:
Hazardous areas are characterized by the presence of flammable gases, vapors, or combustible dust, making them prone to potential explosions or fires. Such areas are commonly found in industries like oil and gas, petrochemicals, mining, and pharmaceuticals. Ensuring worker safety in these environments demands stringent safety measures and reliable equipment.
  • The Role of Positive Pressure Containers:
Positive Pressure Containers play a crucial role in maintaining a safe working environment within hazardous areas. These containers are designed to provide a controlled atmosphere by creating a positive pressure inside, preventing any external hazardous substances from entering the container. By eliminating the risk of contamination, Positive Pressure Containers safeguard both workers and equipment, making them an indispensable asset in hazardous operations.
  • Enhanced Safety Measures:
  1. Explosion Protection: Positive Pressure Containers are engineered with explosion-proof construction, employing features such as reinforced walls, explosion relief panels, and spark-resistant fittings. These safety measures ensure that any internal explosion is contained within the container, minimizing the risk of damage and injury.
  2. Gas Monitoring Systems: Advanced Positive Pressure Containers are equipped with sophisticated gas monitoring systems that continuously detect and monitor the presence of combustible gases or vapors within the container. If any hazardous gases are detected, the system triggers alarms and activates safety measures, allowing workers to take immediate action.
  3. Ventilation Systems: Positive Pressure Containers incorporate efficient ventilation systems to maintain a constant flow of fresh air, preventing the accumulation of hazardous substances and ensuring a safe working environment. These systems remove any potentially harmful gases or vapors from the container, maintaining a controlled and clean atmosphere.
  • Cost-Effective Solutions:
  1. Reduced Downtime: Traditional methods for working in hazardous areas often require frequent shutdowns for equipment maintenance, inspections, or repairs. Positive Pressure Containers offer a cost-effective alternative by allowing maintenance and servicing tasks to be conducted within the container itself, eliminating the need for equipment removal and reducing downtime significantly.
  2. Increased Efficiency: Positive Pressure Containers provide a controlled environment, free from external contamination. This controlled atmosphere facilitates precise measurement, sampling, and analysis, enhancing operational efficiency. Additionally, Positive Pressure Containers minimize the risk of equipment damage or malfunction caused by exposure to hazardous substances, resulting in reduced repair costs and increased productivity.
  3. Flexibility and Mobility: Positive Pressure Containers come in various sizes and configurations, ranging from small enclosures to large-scale containerized units. This versatility enables businesses to select the appropriate size based on their specific requirements. Furthermore, Positive Pressure Containers can be easily transported to different locations, allowing companies to adapt to changing operational needs without significant investments in infrastructure.

Conclusion:
Positive Pressure Containers offer a comprehensive solution for safe and cost-effective operations in hazardous areas. By establishing a controlled atmosphere, Positive Pressure Containers mitigate the risks associated with explosive environments, protecting workers and equipment from potential harm. Additionally, these containers contribute to increased efficiency by minimizing downtime, reducing repair costs, and enhancing overall productivity. As industries continue to prioritize worker safety and operational excellence, the adoption of Positive Pressure Containers represents a valuable investment in ensuring safe and efficient operations in hazardous environments.

TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. 
Wherever you are in the world TLS can help you, please contact us.
 
Regarding Intelligent pressurized containers from TLS , please download Offshore pressurised mud logging cabin brochure and MCC | Switchgear | VFD | VSD pressurised shelter for reference.

Written by Oliver


A video takes you through the automatic mode operation of the 16ft positive pressure container

5/30/2023

 
#Positive Pressure Container  #DNV2.7-1  #IEC60079-13  #Automated Operation 

The Importance of Positive Pressure Containers for Flammable and Explosive Hazardous Areas in Offshore Oil and Gas Production

5/4/2023

 
Offshore oil and gas platforms are among the most hazardous work environments in the world, and the equipment used in these environments must meet strict safety standards. One of the key challenges in offshore oil and gas production is ensuring safe containment, transportation and storage in a flammable and explosive environment. This is where positive pressure containers come into play.

Positive pressure containers are designed to maintain a positive pressure inside the container at all times, preventing flammable or explosive gases from entering the container and creating a potentially dangerous environment. These containers are typically made from high-grade materials that are resistant to corrosion, extreme temperatures, and other environmental factors.

TLS Offshore Containers is a leading manufacturer of positive pressure containers for use in offshore oil and gas production. Our containers are designed and manufactured to meet the highest safety standards and are widely used by some of the world's largest oil and gas companies.

So, why do flammable and explosive hazardous areas, especially offshore oil and gas platforms, need positive pressure containers designed and manufactured by TLS Offshore Containers? The answer lies in the unique challenges posed by these environments.

Offshore oil and gas platforms are exposed to a wide range of environmental factors, including saltwater, wind, and extreme temperatures. This can create significant challenges when it comes to storing and transporting hazardous materials. Positive pressure containers are designed to withstand these environmental factors and maintain a safe environment for workers.

In addition to environmental factors, offshore oil and gas platforms are also exposed to a wide range of potential hazards, including fires, explosions, and leaks. Positive pressure containers are designed to minimize these risks by preventing flammable or explosive gases from entering the container and creating a potentially dangerous environment.

TLS Offshore Containers has been designing and manufacturing high-quality containers for use in offshore oil and gas production for many years. Our containers are designed to meet the highest safety standards and are rigorously tested to ensure they can withstand the unique challenges posed by offshore environments.

In conclusion, positive pressure containers designed and manufactured by TLS Offshore Containers are essential for ensuring the safety of workers in flammable and explosive hazardous areas, especially offshore oil and gas platforms. These containers are designed to withstand a wide range of environmental factors and potential hazards, and are crucial for maintaining a safe work environment in one of the world's most dangerous industries. Wherever you are in the world TLS can help you, please contact us.

#Flammable and explosive hazardous areas #Positive pressure containers #Offshore oil and gas platforms  #Environmental factors #Corrosion resistance  #Extreme temperatures

Written by Oliver


offshore positive pressure container used in Zone1/Zone2

4/27/2023

 
#positive pressure, #blast-proof container, #hazardous area, #ventilation system, #ducts, # flammable gas, enclosure, alarm system,

Offshore Pressurized Container: The Ultimate MCC Shelter by TLS Offshore Containers International

4/4/2023

 
The offshore industry continually seeks innovative solutions to ensure safe and efficient operations in challenging environments. One such solution is the Offshore Pressurized Container, specifically designed as a Motor Control Center (MCC) shelter. TLS Offshore Containers International, a leading provider of high-quality offshore containers, is the company behind the production of these state-of-the-art pressurized containers. This article will explore the unique features, applications, and benefits of the Offshore Pressurized Container, showcasing its role as a game-changer in the offshore industry.

Offshore Pressurized Container: What is it?
The Offshore Pressurized Container is a specialized container designed to serve as a Motor Control Center (MCC) shelter in offshore environments. These containers are built to withstand extreme weather conditions, high pressures, and harsh working environments that are common in offshore operations. They provide an ideal solution for housing MCCs, electrical equipment, and control systems, ensuring safety, efficiency, and reliability.
TLS Offshore Containers International: The Company Behind the Innovation
TLS Offshore Containers International is a globally renowned manufacturer of offshore containers and equipment. With over two decades of experience, the company has earned a reputation for delivering high-quality, durable, and innovative products to clients across the globe. The Offshore Pressurized Container is another testament to their commitment to excellence in the offshore industry.

Key Features of the Offshore Pressurized Container
The Offshore Pressurized Container comes with several unique features that set it apart from other MCC shelters:
a. Pressurized environment: The container maintains a pressurized environment to protect sensitive equipment and personnel from harmful substances, such as toxic gases and vapors.
b. Customizable design: The container can be customized to meet specific client requirements, such as dimensions, layout, and technical specifications.
c. Robust construction: Made from high-quality materials, the container is built to withstand harsh offshore conditions, including extreme temperatures, corrosive elements, and heavy loads.
d. Safety features: The container is equipped with numerous safety features, such as fire detection and suppression systems, gas detection systems, and emergency escape routes.
e. Compliance with industry standards: The Offshore Pressurized Container meets international offshore container standards, including DNV 2.7-1, EN 12079, and ISO 10855.

Applications of the Offshore Pressurized Container
The Offshore Pressurized Container is ideal for a wide range of offshore applications, including:
a. Offshore oil and gas platforms: The container serves as a safe and secure MCC shelter on drilling rigs, production platforms, and floating production, storage, and offloading (FPSO) units.
b. Offshore wind farms: The container can be used as an MCC shelter in wind farm substations, ensuring reliable control and monitoring of wind turbines.
c. Marine construction projects: The container can be utilized in various marine construction projects, such as bridge construction, underwater tunneling, and port infrastructure development.
d. Offshore research facilities: The container can provide a safe and secure environment for scientific research and data collection in offshore locations.

Benefits of the Offshore Pressurized Container
Investing in an Offshore Pressurized Container from TLS Offshore Containers International offers several advantages:
a. Enhanced safety: The container's pressurized environment and safety features protect both equipment and personnel from potential hazards.
b. Cost-effective solution: The container's durable construction and ability to withstand harsh offshore conditions lead to lower maintenance costs and extended service life.
c. Customization options: The ability to customize the container to meet specific client requirements ensures a tailor-made solution for each project.
d. Improved efficiency: The container's design allows for easy installation, operation, and maintenance of MCCs and other electrical equipment, streamlining offshore operations.
e. Compliance with industry standards: By meeting international offshore container standards, the Offshore Pressurized Container ensures compliance with regulatory requirements and reduces the risk of non-compliance penalties.

How to Get Your Offshore Pressurized Container
To learn more about the Offshore Pressurized Container and how it can benefit your offshore operations, visit the official TLS Offshore Containers International website at https://www.tls-containers.com/pressurised-container.html. Here, you can find detailed information about the product, as well as contact information to get in touch with the company's expert team who can assist with your specific needs and requirements.

The Offshore Pressurized Container by TLS Offshore Containers International is an innovative solution that provides a safe, efficient, and customizable MCC shelter for various offshore applications. Its unique features, such as the pressurized environment, robust construction, and compliance with industry standards, make it an ideal choice for offshore operators looking to improve safety and efficiency in their operations. By investing in an Offshore Pressurized Container, businesses can reap the benefits of enhanced safety, reduced operational costs, and streamlined operations while ensuring compliance with international standards. Visit the TLS Offshore Containers International website today to learn more about this game-changing product and how it can revolutionize your offshore operations.


PRODUCTION PROCESS OF 16FT OFFSHORE posiTIVE PRESSURE CONTAINER

3/29/2023

 
Picture
About offshore positive pressure container used in Zone1/Zone2
Positive pressurized containers can provide a safe environment for equipment and people in hazardous areas. The principle of a positive pressure blast-proof container is to achieve the technical requirements of blast-proofing through enclosure. A positive pressure ventilation system is the key.
It delivers fresh air from a safe area to the container through ducts that pure the air inside the container and maintain a slightly higher air pressure inside the container than outside. In this condition, no harmful and flammable gas can enter the enclosure.If the blast control system detects the presence of hazardous gases in the enclosure or fails to maintain positive pressure, the alarm system will sound an alarm and issue a warning. If the control conditions inside the container are still not required within the specified time, the non-explosive device will automatically cut off. Thus, the common equipment in the container fulfils the purpose of blast protection.

Picture
​About the air lock room of the positive pressure container
The positive pressure container provided by TLS arrange two doors between the safe zone inside the container and the hazardous zone outside the container, and the isolation space formed between the two doors is the air-lock compartment. The purpose of setting the air-lock compartment is to control the airflow when people or materials enter and exit. The two doors of the air-lock compartment are usually interlocked, with one door open and the other closed. When entering the offshore container, the operator enters the air-lock compartment through the enclosed outer door and then opens the inner door after closing the enclosed outer door. In this way, no harmful gases from the outside can enter the main compartment, and the pressure of the air in the main compartment does not fall too fast.

Picture
About CPFG(combined pressurization fire&gas system) of positive pressure container
CPFG is a complete suite of intelligent booster control systems, typically used in positive pressure containers, with gas detectors, smoke detectors, heat detectors, fire alarms, pressure switches, flow switches, booster fans, emergency stop & alarm mute switches, and other explosion protection equipment.
The CPFG is also connected to a power distribution board, which will be connected by non-explosive devices inside the container, such as sockets, fume hoods, computers, water heaters, etc.
When the power is turned on, the CPFG turns on the booster fan to purge the inside of the container to positive pressure. This prevents dangerous gases entering from outside. When the environment inside is safe, the DB (distribution board) will start up and the internal non-explosive electrical equipment can be used normally. The DB cannot be started if the environment inside the container is not secure.
During operation, if dangerous gases are detected in the container or the positive pressure cannot be maintained, the alarm system will sound an alarm and issue a warning. If the control conditions in the container are not met within the specified time, the non-explosive device is automatically turned off. Therefore, the general equipment in the container is suitable for blast protection purposes.

More information please download the brochure for reference.
​Offshore pressurised mud logging cabin brochure
MCC | Switchgear | VFD | VSD pressurised shelter
Container Shell Production
​1.Plate and Section Steel Pretreatment
​2.Stamping 
​3.Welding Prefab 

​4.Bottom, End Frame, Top and Side  Structure Fabrication ​

​5.Main Assemble

​6.Lifting Test,Dropping Test, NDT for The Welding

​7.Sanding and Painting (C5-H coating system--outside 260μm, inside 120μm)

​8.Offline and Watertight Test

Container Interior Decoration
1.Floor Material Laying
2.
AC Copper Pipe Pre-embedded

​3.The First Rock Wool Laying
4.The Second Rock Wool Laying
5.Aluminum Film Tape Paste
7.Hardware installation
Negative pressure container
Pressure container airlock room
Studio container top
8.Circuit debugging/cross inspection

Subsequent production process is waiting for update.


Customizable Safety Solutions: How TLS Positive Pressurized Ex-Proof Container Enhances Worker Safety in Hazardous Environments

2/28/2023

 
Hazardous environments, such as offshore oil and gas exploration, chemical processing plants, and mining operations, pose a significant risk to the workers in these industries. Explosive gases and substances present a constant danger, making it crucial to ensure the safety of workers in these environments.

One company that is leading the way in revolutionizing safety in hazardous industries is TLS Offshore Containers, with positive pressurized ex-proof container. This container is designed to maintain a positive pressure inside, preventing explosive gases or substances from entering the container. It is equipped with an air filtration system that circulates clean, dry air inside the container, ensuring a safe working environment for workers.

The importance of TLS Offshore Containers' positive pressurized ex-proof container cannot be overstated. It provides enhanced safety features, such as preventing any spark or ignition source from entering the container and maintaining a positive pressure inside. This makes it a game-changer in the world of industrial safety.

The container is also highly customizable, allowing it to be tailored to meet the specific needs of different industries and applications. It can be equipped with various safety features, such as fire suppression systems, gas detection systems, and emergency shut-off systems, ensuring the utmost safety of workers.

Positive pressurized ex-proof containers have a wide range of applications in hazardous industries. They are commonly used in offshore oil and gas exploration, chemical processing plants, and mining operations, to provide a safe and secure storage solution for explosive gases and substances.

In conclusion, TLS Offshore Containers' positive pressurized ex-proof container is a crucial tool in ensuring the safety of workers in hazardous environments. It provides enhanced safety features, is highly customizable, and has a wide range of applications in various industries. It is a game-changer in the world of industrial safety and is leading the way in revolutionizing safety in hazardous industries.

Written by Oliver


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