Producing High-Quality Offshore Containers: A Comprehensive Guide to the Production Process and Requirements
Are you interested in understanding the production process of top-notch offshore containers? In this article, we will guide you through the essential steps and requirements for creating high-quality TLS offshore containers. From welding and structural integrity to insulation, interior paneling, and final testing, we'll cover it all. Let's dive in!
Section 1: Welding and Structural Integrity
To ensure robust structural integrity, all primary welds of the container frame must be performed by a certified welder. These experts employ full penetration welding techniques, guaranteeing the container's strength. Additionally, third-party inspections are conducted to verify the weld quality. Once approved, the container is painted using marine-grade coatings suitable for harsh offshore environments.
Section 2: Floor Installation for Durability
The floor installation process is critical for creating a durable offshore container. It begins with the laying of calcium silicate plates on the lower deck, followed by the installation of fixed steel mesh. Then, the upper deck dressings and floor dressings are carefully placed, guaranteeing a smooth surface. Quality inspectors assess and approve the floor's flatness to meet professional standards.
Section 3: Insulation for Optimal Performance
Efficient insulation is crucial to maintaining a comfortable and safe environment within the offshore container. During the production process, insulation material, such as rock wool, is meticulously laid in designated areas. Adequate overlap length and fireproof tape ensure proper insulation coverage and enhanced fire resistance.
Section 4: Pipe, Air, and Cable Tray Installation
Proper installation of water pipes, air pipes, and cable trays is essential to ensure the functionality of the offshore container. Insulation is pre-laid, and supporting booms are positioned on the top plate to secure and align the pipes accurately. This meticulous process guarantees a reliable and efficient system for water, air, and electrical needs.
Section 5: Interior Paneling for a Polished Look
Installing interior trim wall panels adds both aesthetics and functionality to the offshore container. First, the fixing slots are prepared, followed by the careful installation of the inner panels. Prior to installation, surfaces are thoroughly inspected to ensure smoothness and flatness, while neat and straight splicing gaps create a polished appearance.
Section 6: Furniture and Appliance Installation
Properly installed and secured furniture and appliances contribute to a comfortable offshore living or working space. In accordance with preliminary design drawings, furniture is positioned accordingly. Qualified professionals handle the construction of power connections, adhering to regulations and undergoing inspections to guarantee safe and reliable operations.
Section 7: Testing and Acceptance
TLS places great importance on the quality of their offshore containers. Various acceptance methods, including on-site inspections, video inspections, and graphic inspections, are offered to clients. Containers are shipped only after passing these rigorous acceptance procedures, ensuring the highest standards of quality.
By adhering to stringent production processes and requirements, TLS manufactures high-quality offshore containers. From skilled welding and structural integrity to precise floor installation, insulation, pipe and cable tray installation, interior paneling, furniture and appliance setup, and thorough testing and acceptance, every step is carefully executed to deliver reliable and durable offshore containers. Trust TLS for your offshore container needs.
TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions.
Wherever you are in the world TLS can help you, please contact us.
#High-quality offshore containers #Production process #Requirements #Welding #Structural integrity
#Marine environment #Floor installation #Insulation
Written by Oliver