Delivering High-Standard Pressurized Containers to Turkey: A Comprehensive Process Overview

In the realm of oil exploration and hazardous environments, high-quality pressurized boxes are crucial. TLS recently completed a special delivery for a Turkish client: a positive pressure explosion-proof laboratory container with an A60 fire protection rating. After five months of meticulous preparation and production, this high-performance product, designed for extreme environments, has been successfully delivered, providing safety, stability, and efficiency for our client.

Product Overview: The Perfect Blend of Technology and Standards
The pressurized box delivered in this project is designed to meet the stringent demands of onshore and offshore oil exploration, particularly in extreme temperature conditions ranging from -20℃ to +60℃. With exceptional sealing, rainproof, and sand proof properties, the product complies with multiple international certifications to ensure both safety and performance:

• GB3836-17 Standard: For electrical equipment used in explosive environments.
• DNV2.7-1: Meets design requirements for offshore transport and lifting.
• SOLAS 2009 Standard: Ensures safety in maritime operations.
• CNEX/ATEX Certification: Complies with explosion-proof standards.

This Pressurized container not only achieves positive pressure explosion-proofing but also offers an A60 fire protection level and ZONE 2 Explosion-proof grade, making it tailor-made for hazardous and desert environments.

Key Features: Comprehensive and Robust​

• CPFG Control Cabinet: Precisely manages equipment operations and monitors status in real-time.
• Positive Pressure Air Circuit System: Maintains a pressurized environment to prevent external contaminants from entering.
• Explosion-Proof Centrifugal Fan Unit: Ensures efficient airflow management, meeting explosion-proof standards.
• Safe Power Supply System: Provides reliable power to all equipment.
• Fire Alarm System: Detects fire risks in real-time, ensuring operational safety.
• Lighting and Alarm System: Combines effective illumination with emergency alert functions.
• Explosion-Proof Air Conditioning System: Ensures comfortable working conditions in extreme temperatures.
• Air Valve Control System: Intelligently regulates airflow paths.
• Explosion-Proof Isolation Switch Box: Provides multi-level protection for electrical safety.​

Production Process: Rigorous Quality Control from Design to Testing
To meet the client’s stringent requirements, TLS implemented strict quality control measures at every stage of production:

1. Material Selection and Processing

• Ensured the use of high-quality base materials from pre-processing of steel plates to structural steel.

2. Welding and Structural Testing

• Conducted welding tests to ensure structural strength and sealing.
• Performed lifting tests to verify compliance with hoisting standards.

3. Coating and Surface Treatment

• Conducted coating thickness tests to ensure corrosion resistance.
• Balanced aesthetics and functionality in surface treatment.

4. Sealing and Performance Testing

• Positive pressure tests to maintain stable internal pressure.
• Watertightness tests to verify rainproof and waterproof capabilities.

5. Progress Management and Communication

• Held weekly project meetings to provide real-time updates.
• Resolved issues promptly and maintained open communication with the client to ensure smooth progress.

Delivery and Support: From Testing to After-Sales Service
After five months of effort, TLS successfully delivered the product after passing the client’s final video inspection. Post-delivery, TLS continues to provide comprehensive support:
1. Documentation and Technical Support

• Supplied detailed testing reports and installation manuals to help clients understand operation and maintenance.
• Provided remote or on-site technical support for prompt issue resolution.

2. Client Training

• Delivered specialized training for the client’s team on equipment usage and maintenance to ensure long-term stability.

3. After-Sales Assurance

• Spare Parts Supply: Maintains stock of key components for future repairs.
• Technical Support: Ensures optimal operation under any conditions.

 
Project Summary: A Milestone in Collaboration
This delivery of pressurized containers to our Turkish client exemplifies TLS’s commitment to high-quality, high-standard services. From design to production and delivery, TLS’s meticulous approach has earned the client’s trust. This achievement not only marks a technological breakthrough but also establishes a strong reputation for international cooperation and industry excellence.

​Looking ahead, TLS remains dedicated to providing innovative, efficient engineering solutions to clients worldwide, enabling success in complex industrial environments!
 
 
TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. 
Wherever you are in the world TLS can help you, please contact us.
 
 
More information,please visit the below website: https://www.tls-containers.com/tls-blog/category/offshore-workshop-container
 
 
 
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Written by Snowy

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