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TLS Offshore Containers, a leading global supplier of standard and customized containerized solutions, utilizes Finite Element Analysis (FEA) in the design and validation of their blast resistant containers. These containers are essential in the oil and gas industry, providing safe and secure storage for personnel and equipment in hazardous areas.
The use of FEA allows TLS engineers to simulate the effects of an explosion on the container and analyze how the structure responds, including the distribution of stresses and strains throughout the container. This allows for the identification of potential failure points and optimization of the design before the physical prototype is built. By testing the container under different loading conditions, the engineers can ensure that the container can withstand the intended loads and meet the highest safety standards.
FEA also enables the analysis of nonlinear material behavior, such as plastic deformation, which is important in the design of blast resistant containers. Additionally, FEA allows for the evaluation of the container's response to a blast event in a virtual environment, reducing the need for costly and time-consuming physical testing.
TLS Offshore Containers is committed to providing the highest quality products and services, and the use of FEA in the design of their blast resistant containers is a testament to this commitment. By utilizing advanced engineering techniques, such as FEA, they are able to create robust and reliable containers that meet the needs of their customers in the oil and gas industry.
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​Pressurised containers, are a core product of TLS Offshore Containers, a leading global supplier of containerized solutions. These specialized containers provide a safe and controlled environment for personnel and equipment in a variety of industries, such as oil and gas, mining, marine, and construction. They are designed to maintain a constant internal pressure which ensures that the air inside the container is breathable and safe for personnel to work in.

TLS Pressurised containers are designed and constructed to meet the specific needs and requirements of each customer. They are equipped with state-of-the-art safety monitoring systems, including integrated fire and gas detection, pressurization, and emergency shutdown systems. This makes them suitable for use in Zone 1/Zone 2 hazardous areas.

TLS pressurised containers are also designed for easy integration with other systems, including data communication networks, fire suppression systems, and other necessary systems to ensure rapid mobilization and easy connection, making them a versatile solution for a variety of applications.

All pressurised containers are manufactured and certified to the latest DNV 2.7-1, EN 12079 offshore container standards, ATEX, IEC 60079-13 and/or SOLAS standards. This ensures that they meet the highest safety and quality standards and can withstand the toughest conditions.

Pressurised containers from TLS Offshore Containers are a reliable and safe solution for storing and managing equipment and personnel in hazardous areas. With the ability to maintain a constant internal pressure, easy integration with other systems, and compliance with international standards, pressurised containers from TLS are a versatile and cost-effective solution for a variety of industries.
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TLS Offshore Containers International is a leading provider of specialized container solutions for a variety of industries. One of their core products is lab containers, which are designed and produced to customer specifications and compliant with international standards such as DNV 2.7-1, NORSOK, and ATEX/IECEx, including SOLAS/IMO regulatory requirements.

These lab containers are fully insulated and capable of operating in any climate, featuring a negative pressure system that is specifically designed to safely exhaust any toxic and flammable gases generated during experiments. This ensures the safety of personnel and equipment, while also protecting the environment. They are also equipped with state-of-the-art safety monitoring systems, including integrated fire and gas detection, pressurization, and emergency shutdown systems, making them suitable for use in Zone 1/Zone 2 hazardous areas.

The lab container also features built-in HVAC and power control systems, and can be integrated with data communication networks, fire suppression systems, and other necessary systems to ensure rapid mobilization and easy connection. This makes them a versatile solution for a variety of applications, including research and development, chemical analysis, and testing.

Additionally, they can be fully operational within hours of arriving on site, providing a convenient and efficient solution for a variety of applications. In addition to lab containers, TLS Offshore Containers International also designs and produces a range of other functional containers, including crane containers, workshop containers, rigging loft containers, ROV control containers and more.

The key features of TLS Offshore Containers International's lab containers include:
  • DNV2.7-1 / EN12079 certification for compliance with international safety standards.
  • CSC plating for safe transportation and handling.
  • A0 or A60 fire rating for added safety.
  • Autonomous fire, gas, and smoke detection system for added safety.
  • Self-contained Heat, Ventilation, and Air Conditioning (HVAC) system with fast-plug connection to rig power supply system for comfortable working environment.
  • Water supply system with connections to rig supply system.
  • Bench worktops with standing workbench, vice, and caged shelving for easy workability.
  • Work desk with phone connection possibilities, computer, and Local Area Network (LAN) access.
  • Working and storage furniture for convenience.
  • Stainless steel sink unit with raised edge, large sink, and drainage area for easy cleaning.
  • Under-bench and over-bench cabinets for storage of consumables.
  • Classified for zone 2 hazardous area on request.
  • Zone 2 electrics and lighting on request.
  • Anti-slip flooring for added safety
  • Ex light, switch, socket, cabling for electrical safety.
  • Quick and easy hook up to on-board services for convenience
  • Designed for easy stacking for efficient use of space
  • Compliant with ATEX, IECEx standard on request for added safety
  • Available in 10ft, 20ft, or customised dimensions to meet specific requirements

All of these features make the lab container a safe, comfortable, and efficient solution for a variety of laboratory applications.
TLS also provides a range of additional services to meet customer requirements, including customised design and production of functional containers, testing and certification, and on-site installation and commissioning. The team of experienced engineers and technicians are available to provide advice and support on all aspects of container design, production and installation. They are committed to customer service and quality and ensure that all containers are delivered on time and to the customer's exact specifications.

​Please download laboratory container brochure for reference. 
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Lab container, negative pessurisation, workshop container

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What is Finite Element Analysis (FEA)?
Finite Element Analysis (FEA) is a numerical method used to analyze the behavior of structures and materials under various loads and conditions. It is a computer-based simulation technique that breaks down a real-world object or structure into a large number of finite elements, each of which represents a small piece of the overall structure. FEA software is used to analyze the behavior of each element and how it is affected by the loads and conditions that are applied to the structure as a whole.
The FEA process involves several steps:
  • Geometry creation: A digital model of the structure is created using 3D modeling software.
  • Mesh generation: The model is divided into a large number of small elements, known as "finite elements".
  • Analysis: The software applies mathematical equations to each element to calculate how it is affected by the loads and conditions applied to the structure.
  • Results interpretation: The software generates a variety of results that can be used to understand the behavior of the structure, including stress, strain, displacement, and temperature.
FEA is widely used in a variety of industries such as aerospace, automotive, construction, and offshore oil and gas. It can be used to analyze a wide range of structures, including buildings, bridges, aircraft, and offshore platforms, as well as many types of equipment including pressure vessels, pumps, and motors. The results of FEA can be used to optimize the design of a structure, improve its performance, and ensure that it is safe and reliable.

What is blast resistant container? 
Blast resistant containers are designed to protect personnel and equipment from the effects of explosions and blasts. They are commonly used in the oil and gas industry, where they are placed around equipment and infrastructure to provide a barrier against explosions and blasts caused by gas leaks or other accidents.
FEA can be used to analyze the behavior of blast resistant containers under various loads and conditions, including simulated blast loading. This can help engineers to understand how the container will behave in a real-world blast event and make any necessary design adjustments to improve its performance.
The analysis can be used to determine the stresses, strains and deformation of the container under different loading scenarios, allowing designers to optimize the design of the container and make it more blast resistant. It can also be used to evaluate the performance of different materials and design options, such as the thickness of the walls and the use of reinforced corners.
Using FEA in the design of blast resistant containers can help to ensure that they provide maximum protection for personnel and equipment, while also reducing the risk of injury or damage.

What is the featured blast resistant container products of TLS?
TLS Offshore Containers has developed a new type of blast resistant container that is not only suitable for offshore oil and gas operations, but also for temporary refugee housing and laboratory use. The temporary refugee pressurized container is specifically designed to provide a safe and secure living environment for refugees and other displaced individuals. It is equipped with advanced safety features such as blast-resistant walls, pressurization systems, and emergency shutdown systems.
The container is also designed to be a fully functional laboratory, equipped with power and HVAC systems, as well as data communication networks and other necessary laboratory equipment. It can be used for a wide range of laboratory applications, from medical research to environmental testing.
This container is manufactured and certified to the latest DNV 2.7-1, EN 12079 offshore container standards, ATEX, IEC 60079-13 and/or SOLAS standards, ensuring that it meets the highest industry standards and can withstand the harsh conditions of offshore operations.
The use of FEA in the design of this container ensures that it can withstand the effects of blasts and explosions while providing a comfortable and functional living and working environment. Its ability to be used in multiple scenarios makes it a versatile option for emergency housing and laboratory use.
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How to define a temporary Refuge (TR) shelter (or called as safe haven cabin | toxic gas refuge (TGR) | H2S temporary refuge shelter)?
A temporary refuge is a place or shelter where personnel will be adequately protected from relevant hazards while they remain on an installation following a major incident, and from where they will have access to the communications, monitoring and control equipment necessary to ensure their personal safety, and from where, if necessary, safe and complete evacuation can be affected.
The Temporary Refuge will switch HVAC from fresh air mode to full recirculation mode in case of potential toxic gas intrusion, fire damper closure activated by external gas detectors. The TR will also provide minimum breathable air concentration by air cylinders enough for above 1 hour or more. The Temporary Refuges is located to ensure the safety of personnel during the period of time that covers the call to muster until an incident has been investigated and controlled, or successful evacuation of the installation has been completed. The TR shelter have adequate medical and welfare facilities, as well as emergency communications.
The TR shelter is designed for external installation with a supply duct to the TR area interior. The TR shelter control panel is designed to be installed internally within the TR area. When the TR shelter is operational, the shelter is designed as a fail-safe system, i.e. should the shelter sustain damage or an air seal leaks, then clean air will leak out of the shelter rather than contaminated air being drawn in. 

Why is the temporary refuge (TR) shelter (toxic gas refuge | safe haven cabin | H2S temporary refuge) needed? 
The most important purpose of a temporary refuge (TR) shelter (sometimes called as toxic gas refuge (TGR), safe haven cabin, H2S temporary refuge shelter, TR pressurization unit) is to keep the personnel safe. At a facility, such as chemical processing plant or a floating production storage and offloading (FPSO), or a floating vessel, offshore platform or a industrial manufacturer, there are typically large volumes of flammable and explosive chemicals being used, stored, proceeded and transported. These potentially dangerous situations should occur. Depending on toxicity or intensity of the chemicals, a chemical release or blast can cause severe effects to personnels. Toxic gases produced from an explosion or loss of containment can lead to disorientation, incapacitation, or death.
The temporary refuge has the double functions as dayroom during normal operation and as Temporary Refuge in case of emergency. The TR is used as normal control room, office space or even canteen when operated in normal function. In the event of a blast or chemical release etc emergency condition, when evacuation is not possible, the temporary refuge shelter provides a safe alternative and are an essential part of emergency management. Installing temporary refuge shelters such as safe havens, shelter-in-place and toxic gas refuge shelter, is a mitigation control to reduce the loss of life, and damage to property and equipment, when preventative control fails. When it comes down to it, these temporary shelters help to improve survivability. 
In response, TLS temporary refuge shelter (toxic gas refuge shelter, or safe haven) offers a safe secure “go-to” area for personnel ranging from multiple to hundreds in the event of toxic chemical release, fire, explosion or other hazardous emergency scenarios.

How does Temporary refuge (or toxic gas refuge) work?
When escaping from hazardous areas, the temporary refuge shelter is activated via alarm scheduled during an emergency, which will serve as a shelter station for 1-4 hours or more hours. HVAC and positive pressure system protect personnel and equipment from critical outdoor conditions like explosion, chemical release including H2S, CH4 or other toxic gasses contamination, etc. The breathable atmosphere within the sealed temporary refuge shelter is provided to protect personnel.
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BESS FEATURES
BESS features an all-in-one containerized design complete with battery, power conversion system, HVAC, fire suppression, and smart controller for maximum safety. Utilizing the safest type of lithium battery chemistry (LiFeP04) combined with an intelligent 3-level battery management system, it offers outstanding performance and long lifespan. It is bi-directional and has multiple modes for flexible charging and discharging, making it optimized for both on-grid and off-grid (island mode) applications. With its modular and scalable design, it enables multiple MW of rated power and MW of capacity. Prefabricated and robust, it is designed for quick and easy installation and maintenance.

• All-in-one containerized design complete with battery, PCS, HVAC, fire suppression, and smart controller
• Maximum safety utilizing the safest type of lithium battery chemistry (LiFeP04) combined with an intelligent 3-level battery management system
• Outstanding performance and long lifespan
• Bi-directional technology with multiple modes for flexible charging and discharging
• Optimized for both on-grid and off-grid (island mode) applications
• Modular and scalable design enabling multiple MW of rated power and MW of capacity
• Prefabricated design 
• Robust and rugged internal and external structure
• Designed for quick and easy installation and maintenance
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About the lab container

The lab containers are fully insulated suitable for operation in all extremes of climatic conditions. The laboratory operating area in negative pressure is air conditioned with extracted air filtered and returned to maintain a comfortable working environment and to reduce operating costs.

Applications for the laboratories can be fully operational within hours of arriving on site. So it can be used on exploration projects for the primary sizing of samples or as an on-site mining laboratory potentially saving millions in analysis and setup costs.
​Please download laboratory container brochure for reference. 

About the BESS container
The battery energy storage system (BESS) containers are based on a modular design. They can be configured to match the required power and capacity requirements of client’s application. The battery energy storage systems are based on standard sea freight containers starting from kW/kWh (single container) up to MW/MWh (combining multiple containers). The containerised energy storage system allows fast installation, safe operation and controlled environmental conditions.
The energy storage system (BESS) containers are designed for neighbourhoods, public buildings, medium to large businesses and utility scale storage systems, weak- or off-grid, e-mobility or as backup systems. The energy storage system containers make it possible to store the energy produced by photovoltaics, wind turbines, or CHP. Due to its high cycle lifetime, The energy storage system containers are also used for peak-shaving, thereby reducing the electricity bill.
Our containerised energy storage system (BESS) is the perfect solution for large-scale energy storage projects. The energy storage containers can be used in the integration of various storage technologies and for different purposes.

If you have any inquiries on BESS containers, please download the check list and send it together with your inquiry. Don’t hesitate to contact us for more information about the battery energy storage system container, We are eager to explain the possibilities for your applications.
Please download Energy Storage System (ESS) Containers brochure for reference. 
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In ESS, the battery management system performs two main functions, namely battery protection and battery monitoring.
 
Battery Protection
Detecting various fault conditions and protecting the battery from damage during charging and discharging is the main purpose and function of the BMS. Operating a battery outside of its specifications can damage the cell and lead to battery failure, maintenance work and significant cost implications. The battery must be closely monitored during charging and discharging to avoid these negative effects.
 
Protection must be provided for the following conditions:
  • Overvoltage/undervoltage
  • Inrush currents
  • Reverse currents
  • Short circuit
 
Those who design with TLS energy stoarge system solutions will benefit from
  • Broader safe operating area (SOA)
  • Short-circuit protection with higher peak current rates
  • On and off solutions tailored to application requirements
  • Cost benefits from reduced bill of materials (BOM) quantities and more efficient parallelization solutions
 
Battery Monitoring
The battery must be systematically monitored to protect it. The battery management system is responsible for monitoring each cell in the battery pack and ensuring that they are operating within safe operating limits. Various parameters such as battery voltage, states of charge (SOC), state of health (SOH) and temperature have a decisive impact on the performance, safety and lifetime of the battery. Batteries need to be protected from external failures that could put the system at risk. Protecting the battery from damage during the normal function of the system (charging and discharging processes) is one of the main functions of the BMS. In TLS energy stoarge system solutions, designers will find the right device to disconnect the battery system when a fault is detected, thus protecting its value.
BATTERY MANAGEMENT IN ESS
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​The basic structure of a Motor Control Centre (MCC) is a metal cabinet divided into vertical sections that are isolated from each other. the MCC enclosure is usually NEMA or IP rated to protect against solid and liquid contaminants and if the working environment is harsh (e.g. dusty or hot), the MCC can be located in a remote location, away from the machine or equipment, or even in a separate, climate-controlled room.
 
One of the basic functions of a motor control centre is power distribution, this is done via the horizontal main bus (which provides three phase power from the incoming line) and the vertical bus to each compartment. Common ratings for the horizontal bus range from 600A to 4000A, while the vertical bus is usually rated between 600A and 1500A. Most MCC's also include buses for the neutral and earth wires as standard.
 
Each section of a motor control centre contains sub-sections (often called compartments) for bus bars, electrical trunking and equipment. Equipment compartments consist of one or more compartments containing installed hardware for starting and controlling the motor (e.g. contactors or motor starters), overload protection devices, fuses or circuit breakers for short-circuit protection and device forces for disconnection.
 
The MCC shelter provided by TLS integrates sensors, fire and gas systems, intelligent PLC, fire dampers, air conditioners, etc. in a positive pressure container environment, which helps isolate the control systems in the MCC shelter from the external hazardous environment and facilitates the operation of surrounding systems. Increase the safety factor of the construction environment.
MCC shelter
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The lab containers are fully insulated suitable for operation in all extremes of climatic conditions. The laboratory operating area in negative pressure is air conditioned with extracted air filtered and returned to maintain a comfortable working environment and to reduce operating costs.
Applications for the laboratories can be fully operational within hours of arriving on site. So it can be used on exploration projects for the primary sizing of samples or as an on-site mining laboratory potentially saving millions in analysis and setup costs.

Specification:
• All units are designed, manufactured and certified to the latest DNV 2.7-1 and EN 12079 Offshore Container Standard and or ATEX, IEC and / or SOLAS standards
• Built for Safe Area or Hazardous Area Operation Zone 1 and Zone 2
• Pressurised Control Module / Cabin create a safe area environment for personnel and equipment, with built in HVAC and power control systems.
• All modules are designed, built and completely fitted out as per customer's specifications and requirements
• A60 Fire Rating complete with Certificate
• Units designed and built complete with Fire & Gas Detection System, HVAC System and Communication System
• Factory Acceptance Test and Pre-commissioning for all electrical and instrumentation

​Please download laboratory container brochure for reference.