Battery Energy Storage System (BESS) container enclosures play a critical role in ensuring the safe, efficient, and long-lasting operation of energy storage solutions. From thermal management to structural durability, a well-designed BESS enclosure guarantees the optimal performance of battery systems while minimizing maintenance challenges. Here are eight indispensable functional design considerations for an efficient BESS container enclosure. 1. Modular Container Structure with High Protection Grade BESS enclosures typically adopt a modular container structure with a minimum protection grade of IP65. The design ensures the enclosure can withstand unlimited full-load lifting cycles throughout its 25-year lifespan, ensuring long-term durability. 2. Waterproof Design Waterproofing is essential to protect internal components from environmental damage. The container’s roof is designed to prevent water accumulation, seepage, or leakage, while side panels resist rain penetration. The base structure ensures no water infiltration from below. 3. Thermal Insulation and Heat Control The wall panels and doors of the enclosure feature thermal insulation to regulate temperature. In extreme environments where internal and external temperature differences reach 55°C, the heat transfer coefficient is maintained at ≤1.5 W/(m²·°C). This ensures efficient heat management and prevents thermal runaway in batteries. 4. Corrosion Resistance Corrosion resistance is critical for long-term reliability. The load-bearing framework of the container is coated with anti-corrosion treatments, and fiberglass-reinforced outer and inner skins are used. These materials ensure the enclosure maintains its appearance, structural strength, and resistance to corrosion over a 25-year lifespan. 5. Fire Safety and Flame Retardance All components of the enclosure, including the shell, insulation materials, and decorative layers, are made of flame-retardant materials. Each container module is designed to withstand fire for at least 3 hours, providing robust fire safety measures to protect the battery systems. 6. Sandproof Ventilation System A BESS enclosure requires a sandproof design for deployment in desert or arid environments. The natural ventilation system must achieve a fresh air intake rate of ≥20% while maintaining a sand-blocking efficiency of ≥99%. 7. Anti-Seismic Capability The enclosure must be structurally robust to withstand transportation stresses and seismic events. It should maintain mechanical integrity without deformation, functional anomalies, or post-vibration operational failures. 8. UV Protection Materials used in the enclosure are designed to resist ultraviolet (UV) radiation, ensuring no degradation or overheating due to prolonged exposure to sunlight. This prolongs the lifespan of the container and prevents thermal damage. Additional Design Considerations To enhance safety and operational efficiency, a BESS container enclosure should integrate automated safety systems such as thermal management, fire alarms, fire suppression systems, and emergency escape routes. Internal wiring should be organized and protected, with most equipment installed as wall-mounted units to maximize space and ensure maintenance accessibility. By addressing these eight essential design features, a BESS container enclosure can deliver unparalleled performance, reliability, and safety, making it a cornerstone of energy storage infrastructure. Optimize your BESS solutions with well-designed enclosures that meet stringent durability and safety standards for maximum performance and efficiency. The structural design of battery packs in energy storage systems (ESS) is crucial for ensuring safety, performance, cost-effectiveness, and adaptability across various applications. This article outlines five fundamental design principles to optimize ESS structures, referencing relevant international standards. 1. Manufacturing and Assembly Feasibility Efficient manufacturing and assembly are foundational to creating scalable ESS structures. Key considerations include: •. Manufacturing Processes: Employ techniques such as metal forming, injection molding, casting, and welding. Consider production equipment, batch manufacturability, and cost-effectiveness. •. Assembly Feasibility: Design structures to simplify the assembly process, ensuring parts are easy to align and assemble with minimal complexity. •. Optimized Layouts: Simplify system layouts and divide them into manageable components for efficient production and maintenance. •. Proven Reliability: Utilize validated and mature structural designs to enhance system reliability. 2. Structural Strength for Lifecycle Durability Ensuring structural integrity throughout the ESS lifecycle—from manufacturing to maintenance—is vital. Design stages include: •. Manufacturing: Ensure components can withstand vertical gravitational loads during production and short-distance handling. •. Transport: Design for stability during road, sea, and air transport, adapting to potential vibrations and shocks. •. Installation: Accommodate increased energy capacities (e.g., 3–6 MWh) with robust structures for safe positioning. •. Maintenance: Address environmental challenges during long-term operations, including extreme weather conditions. Compliance with standards like IEC 61000-4-4:2012 (Electromagnetic compatibility—Testing and measurement techniques—Electrical fast transient/burst immunity test) ensures robust designs capable of resisting stress at each stage. 3. Environmental Adaptability To ensure effective operation across various environments, ESS designs must be adaptable: •. Corrosion Resistance: Adhere to salt mist test standards such as IEC 60068-2-11:2021 (Environmental testing—Part 2-11: Tests—Test Ka: Salt mist), with requirements ranging from 96 to 720 hours for harsh conditions. •. Ingress Protection (IP): Design external structures to meet at least IP54 for general applications and IP55+ for high-dust or coastal areas. •. Special Environments: Address unique needs such as low pressure in high-altitude areas or sand-proofing for desert conditions. 4. Safety and Protective Design Safety is paramount in ESS design, necessitating protections against external and internal hazards: •. External Safety: Defend against wind, hail, and debris while minimizing damage from sudden environmental disasters. •. Internal Safety: Mitigate risks of electromagnetic interference and thermal shocks. Plan for aging or failure of battery cells to prevent cascading system failures. 5. Thermal Management and Fire Protection Maintaining thermal stability and preventing fires are critical for ESS longevity: •. Fire Suppression: Equip systems with automatic extinguishers using environmentally friendly agents like perfluorohexanone. •. Gas and Smoke Detection: Include sensors for early detection of fire hazards. •. Efficient Cooling: Implement liquid or air cooling to maintain a temperature variance below 5°C (10°C for air cooling) during operation. •. Multi-Level Safety: Integrate overcurrent protection and circuit isolation mechanisms for quick responses to abnormalities. Designing battery packs for energy storage systems requires a comprehensive approach that integrates structural integrity, environmental adaptability, and safety considerations. By adhering to these principles and aligning with international standards, manufacturers can develop robust and reliable ESS solutions tailored to diverse applications. Enhancing TLS BESS Container Efficiency with Advanced EMS: Features, Standards, and Architecture11/25/2024
Battery Energy Storage Systems (BESS) have become a cornerstone of modern energy management, offering flexibility and efficiency for renewable energy integration. At TLS, our BESS containers are designed to deliver optimal performance in diverse applications, from grid stabilization to renewable energy storage. Central to achieving this efficiency is the integration of an advanced Energy Management System (EMS). This blog explores how EMS enhances the functionality of TLS BESS containers, focusing on its core features, compliance with standards, and scalable architecture. The Role of EMS in TLS BESS Containers An Energy Management System serves as the brain of a BESS, orchestrating operations across various subsystems. For TLS BESS containers, the EMS enables seamless communication between Power Conversion Systems (PCS), Battery Management Systems (BMS), and auxiliary systems like cooling, fire safety, and environmental controls. Key EMS functions in TLS BESS containers include:
Compliance with EMS Development Standards TLS BESS containers integrate EMS solutions built to meet stringent international and domestic standards. Key considerations include:
Open and Scalable EMS Architecture for TLS BESS Containers To meet the evolving needs of energy storage, TLS adopts an open and scalable EMS architecture:
Three-Tier EMS Architecture in TLS BESS Containers TLS BESS containers utilize a robust three-tier EMS architecture: 1. Centralized Control Center Layer Employing IoT, cloud computing, and AI, this layer manages distributed energy storage systems. It oversees data collection, predictive maintenance, and operational efficiency. 2. Energy Storage Station Monitoring Layer This layer combines EMS and BMS platforms:
3. Basic Storage Unit Layer This foundational layer consists of:
Why Choose TLS BESS Containers with Advanced EMS? TLS BESS containers are engineered for reliability, efficiency, and adaptability. By integrating advanced EMS solutions, our containers deliver:
Conclusion For businesses looking to optimize energy storage, TLS BESS containers equipped with advanced EMS provide a powerful solution. From SOC balancing to predictive maintenance, our systems offer intelligent, standards-compliant energy management. Contact TLS today to learn how our BESS containers can revolutionize your energy storage needs. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Regarding the Battery Energy Storage System (BESS) container, please download Energy Storage System (ESS) Containers brochure for reference. Keywords: #Advanced EMS for BESS, #BESS container solutions, #State of Charge (SOC) balancing, #Energy storage container efficiency, #Scalable BESS architecture, #BESS communication protocols, #Renewable energy storage systems, #Grid stabilization with BESS, #IEC standards for BESS, #BESS for peak shaving, #BESS for renewable energy integratio Written by OliverTLS Offshore Containers is renowned for engineering high-quality, specialized container solutions tailored to diverse industrial needs. Among its offerings, offshore lab containers designed for safe areas stand out as vital assets for industries requiring mobile, reliable, and safe laboratory environments. What Are Offshore Lab Containers? Offshore lab containers are purpose-built structures equipped to function as fully operational laboratories in challenging environments. When used in safe areas, these containers are engineered to meet non-hazardous zone specifications, offering flexibility and robust performance in controlled conditions. Key Features of TLS Offshore Lab Containers
Applications in Safe Areas
Why Choose TLS for Your Lab Container Needs?
Future-Ready Solutions With growing emphasis on modular and mobile infrastructure, TLS Offshore Lab Containers offer unparalleled value. Designed to function efficiently in safe areas, these containers provide a versatile platform for various scientific and industrial operations. Contact TLS Offshore Containers today to learn how their lab container solutions can elevate your operations in safe zones! TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Please download Laboratory container brochure for reference. Keywords: #Offshore lab containers, #Safe area laboratory containers, #Modular lab containers #Mobile laboratory solutions, #Safe area lab equipment, #Laboratory container customization, #Offshore research containers, #Portable lab containers, #Laboratory container compliance, #Offshore laboratory design Written by OliverIn the world of international shipping and offshore container solutions, safety and compliance are paramount. At TLS Offshore Containers, we prioritize providing top-notch, certified containers to ensure seamless operations and cargo protection. One key component of container safety and compliance is the CSC Nameplate. This metal plate, governed by the International Convention for Safe Containers (CSC) of 1972, ensures that shipping containers meet globally recognized standards for safety and durability. Here’s everything you need to know about the CSC nameplate and why it matters for your container needs with TLS. What is the CSC Nameplate? The CSC nameplate is a mandatory safety marker affixed to shipping containers, typically near the container doors. This durable plate provides essential information about the container’s structural integrity and compliance with international safety standards. At TLS, our containers are designed to exceed these standards, giving our clients peace of mind for offshore and shipping operations. Key information displayed on the CSC nameplate includes:
Key Benefits of the CSC Nameplate in TLS Offshore Containers 1. Ensures Container Safety Every container at TLS is built to meet and exceed CSC standards. The CSC nameplate certifies that these containers are structurally sound, capable of carrying heavy loads, and safe for stacking in harsh marine and offshore environments. This focus on safety minimizes risks to personnel, cargo, and operations. 2. Facilitates Global Compliance With a valid CSC nameplate, TLS containers are certified for international use, ensuring compliance with global shipping regulations. This certification acts as a “passport,” streamlining cross-border transport without additional approvals. 3. Supports Routine Maintenance and Longevity The inspection details on the CSC nameplate play a crucial role in proactive maintenance. At TLS, we emphasize regular inspection and upkeep to extend the lifespan of our containers, ensuring they remain safe and efficient throughout their operational life. 4. Avoids Penalties and Regulatory Issues Using CSC-compliant containers eliminates the risk of fines, penalties, or shipping delays due to non-compliance. For our clients, this translates into smoother operations and fewer disruptions in the supply chain. 5. Promotes Safer Loading and Transport Practices The weight and stacking specifications on the CSC nameplate help operators avoid overloading, ensuring proper handling during loading, transport, and unloading. This reduces risks of structural failure and protects both the cargo and the personnel handling it. Why Choose TLS for CSC-Compliant Containers? At TLS Offshore Containers, we are committed to delivering high-quality containers that adhere to all international standards, including the CSC requirements. Our rigorous quality control process ensures that every container we produce is ready to withstand the challenges of offshore and shipping environments. By choosing TLS, you gain access to:
Conclusion The CSC nameplate is more than just a compliance requirement—it’s a guarantee of safety, durability, and quality. For businesses in need of reliable offshore containers, working with TLS ensures you receive products that meet the highest standards. When it comes to safe and compliant container solutions, TLS Offshore Containers is your trusted partner. Contact us today to learn more about our range of CSC-certified containers and how they can support your shipping and offshore needs. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Keywords: #CSC certified containers, #International shipping standards, #Offshore container solutions, #Container inspection requirements, #Shipping container safety compliance, #CSC nameplate regulations, #Durable shipping containers, #IMO container safety standards, #Safe container transport, #Global shipping container regulations Written by OliverAt TLS Offshore Containers, we specialize in providing reliable and certified solutions for the offshore industry. Among our top offerings are DNV containers, purpose-built to meet the stringent standards of the offshore oil and gas sector. Designed to excel in harsh environments, DNV containers play a vital role in ensuring safety, durability, and operational efficiency. In this blog, we’ll explore the uses, features, and importance of DNV containers and how TLS Offshore Containers delivers tailored solutions that meet your offshore needs. What Are DNV Containers? DNV containers are engineered to comply with the strict guidelines of DNV 2.7-1, the industry standard for offshore containers used in open seas. This certification ensures that the containers can withstand the most challenging offshore conditions, including rough seas, high winds, and exposure to corrosive saltwater. At TLS Offshore Containers, every DNV container undergoes rigorous testing for structural integrity, safety, and durability to provide maximum reliability during transport and storage. Applications of DNV Containers Our DNV-certified containers are versatile, offering numerous applications for offshore operations. Below are the primary uses:
Key Features of TLS DNV Containers TLS Offshore Containers ensures every unit is equipped with features that meet and exceed industry requirements:
The Importance of DNV Certification DNV 2.7-1 certification is non-negotiable in the offshore industry. It ensures that containers are built to endure the rigors of the offshore environment while adhering to strict safety and quality standards. Using TLS DNV-certified containers minimizes the risk of accidents, cargo damage, and environmental hazards, providing operators with peace of mind and meeting regulatory compliance. Why Choose TLS Offshore Containers? At TLS Offshore Containers, we are committed to delivering high-quality DNV-certified containers tailored to your operational needs. Our solutions are designed to maximize efficiency, ensure safety, and withstand the toughest offshore conditions. Whether you need containers for transportation, storage, or living accommodations, TLS is your trusted partner in offshore solutions. Get in Touch with TLS Offshore Containers Ready to enhance your offshore operations with our DNV-certified containers? Contact TLS Offshore Containers today to learn more about our customized solutions. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Keywords: #DNV containers, #Offshore containers, #DNV 2.7-1 certified containers, #Corrosion-resistant containers, #Offshore construction containers, #DNV-certified containers, #Offshore oil and gas industry containers, #Transport containers for offshore platforms, #Hazardous material storage containers, #Offshore reefer containers, #Waste management containers offshore, #Modular living quarters offshore Written by OliverMud logging cabins play a crucial role in modern drilling operations, providing a safe, controlled environment for essential mud logging activities. TLS Offshore Containers offers high-quality, fully customizable mud logging cabins designed to meet the rigorous demands of the oil and gas industry. This blog will explore the purpose and features of TLS mud logging cabins and why they are an essential investment for drilling companies. What is a Mud Logging Cabin? A mud logging cabin is a specialized container used to monitor and analyze drilling fluids ("mud") and gases for real-time insights during drilling operations. These cabins are typically situated on drilling rigs or nearby well sites and house various monitoring equipment that analyzes the drilling mud to detect hydrocarbons and other geological characteristics. The data collected in mud logging cabins provides valuable information about the geological formation, helping drilling operators make informed decisions to ensure efficient, safe drilling practices. Key Features of TLS Mud Logging Cabins TLS Offshore Containers' mud logging cabins are meticulously engineered to meet the highest industry standards, ensuring operational efficiency, safety, and durability in harsh offshore environments. Here are some of the standout features of TLS's mud logging cabins: 1. Durable, Certified Construction Built with high-quality materials, TLS mud logging cabins are designed for resilience and longevity, able to withstand harsh offshore and onshore conditions. These cabins are DNV 2.7-1 and EN 12079 certified, ensuring compliance with the most stringent global standards for offshore containers. 2. IECEx and ATEX Compliance for Zone 1 and Zone 2 Operations TLS understands the unique demands of hazardous locations. Their mud logging cabins are available in designs compliant with IECEx and ATEX standards, making them suitable for use in Zone 1 and Zone 2 hazardous areas, where there’s a risk of explosive atmospheres. This compliance ensures the safety of equipment and personnel within the cabin. 3. Customizable Internal Layouts TLS mud logging cabins are tailored to specific project needs. The interior layout can be customized to house equipment such as gas chromatographs, computers, and other monitoring tools, ensuring that everything is ergonomically organized and accessible. TLS also offers custom modifications to create a workspace that optimizes productivity and safety. 4. Advanced HVAC Systems Equipped with advanced Heating, Ventilation, and Air Conditioning (HVAC) systems, TLS mud logging cabins provide stable temperature control, preventing overheating of sensitive equipment and ensuring a comfortable work environment for operators in all weather conditions. 5. Integrated Power and Communication Systems The cabins are equipped with reliable power distribution panels and communication setups, ensuring uninterrupted operations. TLS offers options for remote data monitoring and real-time communication capabilities to keep team members connected with onshore and offshore operations. 6. Safety Features Safety is a top priority in TLS mud logging cabins. The cabins include features like emergency escape routes, fire and gas detection systems, and explosion-proof lighting and fittings to ensure the highest level of safety in hazardous areas. Benefits of Using TLS Mud Logging Cabins
Why Choose TLS Offshore Containers for Mud Logging Cabins? TLS Offshore Containers has a strong reputation for manufacturing reliable, high-quality offshore containers tailored to meet specific industry needs. Their mud logging cabins are a result of years of industry experience and commitment to quality. TLS understands the unique requirements of offshore drilling operations, providing robust, customized solutions that ensure safety and efficiency. With options for complete customization, a strong focus on compliance, and cutting-edge safety features, TLS mud logging cabins are an ideal choice for operators in the oil and gas sector. Conclusion For companies involved in drilling operations, a well-equipped mud logging cabin is essential for efficient and safe monitoring of drilling processes. TLS Offshore Containers offers advanced, customizable mud logging cabins that ensure durability, compliance, and safety in challenging offshore environments. Choose TLS Offshore Containers for a reliable, industry-leading solution to support your mud logging needs, and experience the advantages of enhanced operational safety and efficiency. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Product brochures: Offshore pressurised mud logging cabin brochure MCC | Switchgear | VFD | VSD pressurised shelter Kyewords: #Mud logging cabins, #Offshore containers, #Mud logging equipment, #Hazardous area cabins, #ATEX certified cabins, #IECEx compliant containers, #Zone 1 Zone 2 cabins, #Drilling rig cabins, #Offshore drilling cabins, #Custom mud logging cabins, #Durable mud logging containers Written by OliverIn the demanding world of offshore industries, comfort, safety, and durability are paramount for personnel spending extended periods on-site. TLS Offshore Containers International meets these needs with their 20ft offshore accommodation container, a solution crafted to provide secure, comfortable, and efficient living spaces in challenging environments. Built for Global Standards and Safety TLS’s 20ft accommodation containers are engineered to meet DNV 2.7-1 and EN 12079 standards, along with CSC certification, ensuring compliance for offshore use. The containers feature A60 fire insulation, providing a high level of fire safety essential for offshore conditions. ISO standard corner fittings enable secure connections, allowing seamless integration onto various offshore platforms. Durability and Adaptability Constructed with resilience in mind, these containers withstand extreme temperatures from -30°C to 70°C, making them ideal for harsh offshore conditions. The C5-grade marine paint exterior and high-quality insulation protect against weather exposure, ensuring the container remains waterproof and structurally sound over time. Designed for Comfort and Practicality Each 20ft accommodation container is pre-fitted with modern conveniences:
Customization to Meet Varied Needs Understanding that each client’s requirements vary, TLS offers customization options to tailor the layout and amenities. Clients can choose configurations suited to single or multi-person occupancy, or even combine living with workspace functions. Additionally, gangway containers are available to enhance mobility and ease of access across platforms. Why Choose TLS Offshore Accommodation Containers?
The 20ft offshore accommodation container from TLS provides a top-tier solution for companies prioritizing safety, comfort, and efficiency. Reach out to TLS today to explore the accommodation options tailored to meet the needs of offshore personnel worldwide. TLS Offshore Containers / TLS Special Containers is a global supplier of standard and customised containerised solutions. Wherever you are in the world TLS can help you, please contact us. Please download TLS accommodation modular brochure , TLS ABS approved 32ft offshore accommodation module brochure, TLS 20ft offshore accommodation container brochure for reference. More information about accommodation modulars, offshore accommodation cabins, gallery module, mess module, etc. Please contact [email protected] for more information. Keywords: #20ft offshore accommodation container, #offshore living container solutions, #TLS Offshore Containers, #DNV 2.7-1 certified containers, #offshore crew accommodation, #A60 fire-rated container, #portable offshore living quarters, #customizable offshore containers, #offshore container safety standards, #extreme temperature-resistant containers Written by OliverTLS Offshore Containers International stands at the forefront of offshore container manufacturing by offering a range of pressurised containers that meet the highest safety and quality standards. These containers, including mud logging cabins, MWD (Measurement While Drilling) units, and laboratory containers, are designed to ensure safety and reliability in the challenging conditions of offshore environments. Comprehensive CertificationEach container provided by TLS is certified to comply with the DNV2.7-1 and IEC60079-13 standards, which are crucial for operational safety in offshore and hazardous environments. These certifications guarantee that the containers are suitable for use in Zone 1 and Zone 2 areas where flammable gases and hazardous atmospheres are present. Attestation and Safety FeaturesThe attestation process for TLS’s pressurised offshore containers involves rigorous testing and evaluation by Bureau Veritas, a globally recognized certification agency. This ensures that every aspect of the container meets the strict requirements set out in the international standards.
The successful completion of these tests culminates in the issuance of DNV2.7-1 and IEC60079-13 certificates, affirming the container's compliance with international safety standards. TLS Offshore Containers International’s commitment to safety is reflected in their meticulous adherence to international standards and rigorous testing procedures. Their pressurised offshore containers are built to offer unmatched reliability and safety, making them ideal for critical operations in hazardous conditions. In the offshore oil, gas, and marine industries, containers play a crucial role in transporting equipment, materials, and personnel safely. These environments are challenging, with rough seas, extreme weather, and strict safety requirements. Ensuring container safety and compliance with international standards is critical, and this is where the Offshore Container Certification comes into play, particularly DNV 2.7-1 certification. This article delves into what offshore container certification entails, why it’s vital for offshore operations, and how DNV 2.7-1 certification sets the standard for safety and reliability. What is an Offshore Container Certificate?An offshore container certificate is an official document that certifies a container has been designed, manufactured, tested, and inspected to meet specific safety and structural integrity standards for offshore use. For the oil and gas sector, the DNV 2.7-1 standard, developed by Det Norske Veritas (DNV), is one of the most widely recognized certifications. This certification ensures that the container is capable of handling the harsh environmental and operational conditions offshore, such as high winds, rough seas, and heavy-duty lifting. It also ensures compliance with legal and regulatory standards for transporting equipment and materials to and from offshore platforms. Key Features of DNV 2.7-1 Certification
Why DNV 2.7-1 Certification is Essential for Offshore Operations Offshore operations demand reliability and safety. Containers certified under DNV 2.7-1 provide peace of mind for operators, as they are designed to handle extreme conditions while minimizing risks to personnel and cargo. Additionally, certified containers streamline cross-border transport by meeting international compliance standards. The DNV 2.7-1 offshore container certification is a cornerstone of safety and reliability in the offshore industry. By ensuring that containers meet stringent safety standards, it minimizes risks and enhances operational efficiency. Companies that prioritize certified containers demonstrate a commitment to safety, compliance, and excellence in their offshore activities. Investing in DNV 2.7-1 certified offshore containers is not just about meeting regulatory requirements—it’s about safeguarding personnel, equipment, and operations in some of the world’s most demanding environments. |
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